基于经济性的梁板预制技术优化

Optimization of Beam Slab Prefabrication Technology Based on Economy

摘要:

针对永久预制梁厂面临的产品多样化与成本控制难题，在既有设备基础上，提出一种“向上兼容、向下改造”的柔性生产线优化策略。通过重构蒸养与张拉工艺，构建了兼顾效率与能耗的自动化生产体系。研究结果表明：采用节能蒸养模式节能一与节能二可使单梁蒸养成本分别降低21%、40.7%，其节能二可使五年累计节约成本达251.4万元；二次张拉工艺结合低温蒸养可有效提升生产效率并保障结构安全。为梁厂柔性、低碳生产提供了可行的技术路径与经济性参考。

Abstract:

To address the challenges of product diversification and cost control in permanent prefabricated beam plants, a flexible production line optimization strategy characterized by “upward compatibility and downward modification” based on the existing equipment is proposed. By re-engineering the steam curing and tensioning processes, an automated production system that balances efficiency and energy consumption is established. The results demonstrate that adopting the energy-saving steam curing modes (energy-saving I and II) can reduce the beam curing cost of single beam by 21% and 40.7%, respectively, and its energy-saving II can save a cumulative cost of 2.514 million yuan over five years. The secondary tensioning process combined with low-temperature steam curing can effectively enhance the production efficiency and ensure the structural safety, which provides a viable technical pathway and economic reference for the flexible and low-carbon production of beam plants.