Abstract:The durability deterioration of highway concrete structures has become increasingly prominent with the extension of service life and the coupling effects of environmental loads. Traditional cement?based repair materials exhibit inherent limitations in bonding performance, erosion resistance, and environmental friendliness. Taking the chloride?salt corrosion damage of concrete crash barriers on the Guanshan section of the S304 provincial highway in Gansu Province as the engineering background, the engineering application characteristics of a new type of repair material based on the resource utilization of industrial solid waste - low-carbon geopolymer cementitious material are systematically studied. By combining laboratory tests with field inspections, the mechanical properties, durability and construction adaptability of this material are comprehensively evaluated. Engineering application results show that the 28?day bonding strength reaches 1.86 MPa. Compared with ordinary cement mortar, the chloride ion permeability coefficient of this material is reduced by 62.3%, and compared with ordinary Portland cement, its life?cycle carbon emissions are lowered by 72.5%. The research findings provide innovative technical paths and practical engineering references for the rapid repair and green maintenance of highway concrete structures in high?altitude and high?salinity environments.